HIGH-CAPACITY BATTERY REGENERATOR
BRT MASTER PRO DUO
DOUBLE LINE · INDUSTRIAL LEAD/NI-CD BATTERIES · CONTINUOUS USE
The BRT Master Pro Duo industrial battery regenerator is a state-of-the-art solution designed to permanently restore the performance of lead-acid and Ni-Cd batteries used in industrial environments. Thanks to its dual independent-line architecture, it can process multiple batteries simultaneously while ensuring precise, controlled, and repeatable regeneration cycles.
Designed for professionals in maintenance, logistics, and fleet operations, this equipment addresses today’s challenges of cost reduction, equipment availability, and the transition to more sustainable models. By integrating regeneration directly into your operations, you extend the lifespan of your batteries while minimizing replacements and operational downtime.
MECHANISM OF REGENERATION
Lead-acid batteries gradually lose their performance due to sulfation. This phenomenon involves the formation of lead sulfate crystals on the internal plates, which impairs electrochemical reactions and reduces energy storage capacity.
Over time, this degradation leads to reduced runtime, less efficient recharging, and, ultimately, premature battery replacement. The industrial battery regenerator reverses this process by acting directly on these crystalline deposits.
PROCESSING SEQUENCE
The regeneration process is based on three key points:
1
Controlled discharge cycles
2
Regeneration using electrical pulses
3
End check
These cycles, which include desulfation phases, dissolve the sulfate crystals responsible for performance loss and eliminate plate fouling, thereby restoring cell performance and sustainably improving the battery’s overall capacity.
TYPES OF BATTERIES HANDLED
Operating range: up to 2 × 120 V / 3,500 Ah
Starter
Traction
Stationary
COMPATIBLE BATTERIES
AGM
GEL
WET
MF
VRLA
CELL
MONOBLOC
NI-CD
PRODUCTION CAPACITY
The performance of a battery regeneration center depends directly on its ability to process large volumes of batteries while maintaining controlled and repeatable cycles. Thanks to its dual-line architecture, the BRT Master Pro Duo optimizes processing flows and ensures continuous production, making it ideal for industrial environments and large battery fleets. The capacities below illustrate the volumes that can be achieved under standard operating conditions.
STARTER BATTERIES
LV Batteries / Day
Truck batteries / Day
TRACTION BATTERIES
24V batteries / month
48–80V batteries / month
STATIONARY BATTERIES
monoblocs / day
cells / day
TECHNICAL SPECIFICATIONS
The BRT Master Pro Duo industrial battery regenerator is designed to meet the demands of high-intensity industrial environments. It offers a wide operating range and great flexibility of use.
Its dual independent outputs allow for the simultaneous management of two processing lines, while adapting the cycles to the specific characteristics of each battery. The three-phase power supply ensures stable and continuous power, which is essential for guaranteeing cycle repeatability.
The equipment also includes a comprehensive control system that allows users to program, monitor, and analyze regeneration cycles. This approach ensures total control over the process and performance traceability.
OPERATING INCOME
Lead-acid batteries lose their performance primarily due to sulfation, a phenomenon caused by the formation of lead sulfate crystals on the plates. These deposits reduce the battery’s capacity and charging efficiency.
1
CAPACITY RESTORATION
Restoring the performance of lead-acid batteries by reducing sulfation.
2
EXTENDED LIFESPAN
Reducing the number of replacements and improving operational performance.
3
COST REDUCTION
Lower energy costs associated with charging and reduced battery waste.
4
HIGH PRODUCTIVITY
Dual independent lines enabling the simultaneous processing of multiple battery streams.
5
INTEGRATED MONITORING
Control, performance monitoring, and analysis of treatment results—all from a single device.
6
WIDE RANGE OF COMPATIBILITY
Compatible with all lead-acid battery technologies on the market and Ni-Cd batteries.
TARGET MARKETS
PRODUCT POSITIONING
A high-capacity industrial battery regeneration solution capable of simultaneously processing multiple battery streams in a high-volume environment: analysis, discharge, recharge, and restoration are all integrated into a single system.